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Module
name : Basic Automotive 4 wheeler servicing
Sector
: Automotive Repair
Entry
Qualification :
Minimum 5th
Std , 14 years of Age
Terminal competency
:
Successful
candidate would be able to carry out servicing and minor repairs of 4
Wheelers
Duration : 180 Hours
COURSE
CONTENT :
Practical
Competencies
Practice Health & Safety –
select, use, maintain & store tools, equipments & clothing safely
Practice
5S technic
Identify / Familiarize
with the tools & equipments
Water wash – before &
after servicing
Check /
replenish
/ top up – lubricating oil, brake fluid,
engine coolant, power steering hydraulic oil,
wind screen wiper water, battery electrolyte
and transmission oil
Clean / replace – air
cleaner, oil filter & fuel filter
Apply Grease to parts /
through greasing points
Remove & refit vehicle
body parts (bonnet, front bumper & door)
Remove and refit head lamp
assembly
Check power plug and
inspect H.T. cables
Clean, Check and Adjust
spark plug
Adjust Hand brake and
replace hand brake cable
Adjust clutch and brake
pedal plays
Replace propeller shaft,
wheel hub bearings & brake pads
Charge the battery
Check Tyre pressure & for
defects, tread depth, inflate, rotate the tyres
Underpinning Knowledge (Theory)
General health & Safety
precautions to be observed in the workshop / garage
Over
view on 5S technic (Sort, Set in order,
Shine, Standardise
& Sustain)-advantages in
implementation of 5S
Nomenclature of different
parts of vehicle and their locations
Working principle of 4
stroke petrol & diesel engines
Differences between petrol
& diesel engines
Lubrication and cooling
system & types of lubricants
Lay out of greasing points
Torquing & detorquing
technique / procedures
Fuel supply layouts in
both petrol & diesel engines
Layout of power flow from
Engine to wheels.
Ignition system circuit &
components
Brief introduction on
ignition & injection systems
Brief introduction on
injectors
Purpose of clutch, gear
box & differential
General defects in clutch,
manual gearbox
Types of Brake & steering
systems – working principle of drum and disc brakes
General defects in brake
systems
Brief introduction on
battery and its maintenance
Tyre designation (size),
reasons for general tyre defects
Procedure for repairing
the punctured tube
Need & procedure for tyre
rotation
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